weber_cam
9.13.2004
  Kettle Corn Emergency
We here at DavesBeer.com take viewer mail quite seriously and also happen to pride ourselves in the level of detail we communicate during our culinary pursuits. A reader said she tried to make Kettle Corn using our method and failed. However, she used a Le Creuset (beautiful cookware) but probably too heavy-duty for this application. I suggested a lighter weight, non-stick pan and she got a lot of unpopped and burned kernels.

Totally unacceptable. We're sorry. We take full responsibility and will refund your money immediately.

In the meantime, I did another run Saturday night while watching a movie about a place I'm familiar with.

What I did this time
I repeated my procedure linked above but made a few more measurements and tried to increase the batch size. I used a 3 1/2 qt. sauce pan with loose fitting lid and added 30 grams of canola oil (2 1/2 T) and placed it with my two test kernels on top of a full-blast 14,000 BTU gas burner and fumbled to find the lid (and then put the lid on). It took a good 2 minutes till I heard the first kernel pop and an additional 20 seconds for the second. I then dumped in 1/3 C kernels (white corn, generic brand) and 1 T white sugar, put the lid back on and waited for popping to commence while the heat was still full blast. Things started going in about 20 seconds and took over a minute to fully pop. During this period I left it on the burner and only jostled it a few times during the entire period. BUT, fearful of burning (from my reader's findings), I pulled the batch off while I still heard popping. I then quickly dumped it from the hot saucepan into a waiting bowl and lightly salted it. It clumps a bit at the beginning and as it cools, it becomes more brittle and easily breaks up. Note: Many of the dimensions here were measured. In the previous post, I estimated and guessed.

Results
The quality was excellent. T had more than half and Suzi wasn't interested. The yield was low though; lots of unpopped kernels but no burned ones. I became timid at the end.

I think this has to be done with really, really high heat in a pan that heats and cools quickly. My next expt on this will make use of a cheap, thin aluminum (not non-stick) pan that I have yet to find (Goodwill).

Don't know if this will help but email me again and we'll figure it out. It's worth it.

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